Factory Tour

 Factory  is located in Pakistan and features state of the art equipment.

Warping/Sizing | Weaving | Design Development | Engraving | Processing | Printing | Dyeing | Finishing
Laboratory | Stitching | Quilting

 

Warping/Sizing

In house warping & sizing facility to ensure better & consistent fabric quality from looms.

Machinery Details:  
  • Warping-Beninger
  • Sizing-Zell

Weaving

Our weaving section established in 1997 comprises of 72 shuttle less looms in house & 500 shuttle less looms in our sister concerns in widths 130" & 153" with the total capacity to produce 24 million meters of fabric/year.

600 Auto looms are on contract with capacity to produce about 14 million meters of fabric/year.

Design Development

Creation is a product of human imagination, which holds a core position in designing & printing. The use of a veriety of softwares has enabled us to communicate the concept of designs to indivisual customers for their selection & approval.

Engraving

Being a very important step to ensure perfection in the design development, we have a state of art equipment listed below in our CAD/CAM equipped design studio.

Processing

Machinery Details:
Singeing Osthoff- Germany
Working width: 320cms
No. of Machines: 1

Printing

The rotary printing facility  processes the most fascinating designs with high precision & accuracy in pigment & reactive range.

Machinery Details:
Reggiani- Italian Made Rotary printing machines.
No. of Machines:2
 

Dyeing

We provide quality dyed fabrics to our valuable customers/ leading home textile brands. In order to ensure excellent dyeing standards, we use high quality grey fabric and dyeing stuff depending upon the specification.

Finishing

A part from appearance, the pleasant feel adds value to processed fabric & we take care of this aspect by using stringent control while finishing the fabric.

Machinery Details:
Stenters-Monforts Germany
Working width: 320cms, with "Mahlo" weft straighter both on entry & exit to control bowing.
No. of Machines: 4
 

Laboratory

We have fully equipped lab to conduct tests as per customers desired standards to ensure our products quality.

Machinery Details:
Titan (Tensile strength tester) by jamesH Heal England.
Spray Tester (Water repellency test) by jamesH Heal England.
NU-Martindale pilling & Abrasion Tester by JamesH Heal England.
 

Stitching

Area expanded up to 200,000 sq. feet with an array of 500 machines including switch track, our capacity is to cut and sew around 1.5 million meters of fabric per month.

Quilting

Fully equipped unit with 10 computerized quilting machines.

Production capacity: 4000 BIAB/Day